Program Determination and Elements of the Programs

TABLE 1 – PROGRAM LEVEL DETERMINATION

EPA RMP and CalARP Program Eligibility

Program 1

Program 2

Program 3

No offsite accident history
No public sensitive receptors in worst-case circle
Emergency response coordinated with local responders

The process is not eligible for Program 1 or 3

Process is subject to OSHA PSM
Process is in SIC code 2611, 2812, 2819, 2821, 2865, 2869, 2873, 2879, or 2911.

TABLE 2 - COMPARISON OF PROGRAM REQUIREMENTS

CalARP/EPA RMP Program 1

CalARP/EPA RMP PROGRAM 2

CalARP/EPA RMP Program 3

Hazard Assessment:
Worst-case analysis
Document nearest public receptor is beyond the distance to a toxic or flammable endpoint defined in Section 2750.2(a)
5-year accident history

Hazard Assessment:
Worst-case analysis
Alternative releases
5-year accident history

Hazard Assessment:
Worst-case analysis
Alternative releases
5-year accident history

Management Program:
Not Applicable

Management Program:
Document management system

Management Program:
Document management system

Prevention Program:
Certify no additional steps needed

 

Prevention Program:
Safety Information
Hazard Review
Operating Procedures
Training
Maintenance
Compliance Audits
Incident Investigation

OSHA PSM & EPA RMP/CalARP Prevention Program:
Process Safety Information
Process Hazard Analysis
Operating Procedures
Training
Mechanical Integrity
Management of Change
Pre-startup Safety Review
Compliance Audits
Incident Investigation
Employee Participation
Hot Work Permits
Contractors

Emergency Response Program:
Coordinate with local responders

Emergency Response Program:
Determine emergency response program applicability
Develop plan and program

Emergency Response Program:
Determine emergency response program applicability
Develop plan and program

Risk Management Plan Contents
Executive Summary
Registration
Worst-case data
5-year accident history
Certification

Risk Management Plan Contents
Executive Summary
Registration
Worst-case data
Alternative release data
5-year accident history
Prevention program data
Emergency response data
Certification

Risk Management Plan Contents
Executive Summary
Registration
Worst-case data
Alternative release data
5-year accident history
Prevention program data
Emergency response data
Certification

TABLE 3 – CalARP/ RMP/ PSM / Cal OSHA Program Overlap Compliance Matrix

Section

EPA (40 CFR)

OSHA (29 CFR)

Cal OSHA ( 8 CCR)

CalARP (19 CCR)

Trade Secrets

1910.119 (p)

Process Safety Information

68.65

1910.119 (d)

5189 (d)

2760.1

Process Hazard Analysis

68.67

1910.119 (e)

5189 (e)

2760.2

Operating Procedures

68.69

1910.119 (f)

5189 (f)

2760.3

Training

68.71

1910.119 (g)

5189 (g)

2760.4

Mechanical Integrity

68.73

1910.119 (j)

5189 (j)

2760.5

Management of Change

68.75

1910.119 (l)

5189 (l)

2760.6

Pre-Startup Safety Review

68.77

1910.119 (i)

5189 (i)

2760.7

Compliance Audit

68.79

1910.119 (o)

IIPP

2760.8

Incident Investigation

68.81

1910.119 (m)

5189 (m)

2760.9

Employee Participation

68.83

1910.119 (p)

5189 (p)

2760.10

Hot Work Permit

68.85

1910.119 (k)

5189 (k)

2760.11

Contractors

68.87

1910.119 (h)

5189 (h)

2760.12

Emergency Response Plan

68.95

1910.119 (n)

5189 (n)

Article 7